Wear Resistant Composite Welded Wear Plate

• Standard: JIS, GB, DIN, BS, ASTM, AISI
• Application: Loader, Construction Machinery, Metallurgical Machinery, Cement Plant, Mining Machine, Thermal Power Plant, Coal Yard
• Material: Composite Wear Resistant Plate
• Type: Wear Resistant Plate
• Grade: Composite Abrasion Resistant Steel
• Model Number: 4+4 Bimetal Wear Resistant Steel Plate
• Model NO.: Hardface Steel Plate
• Width: 600-2500mm, 1500mm- 3000mm
• Length: 4100mm- 12000mm, 4100mm- 12000mm
• Shape: Steel Plate / Sheet, Steel Plate
• Payment Term: 30%Tt Advance + 70% Balance
• Price Term: Fob CIF CFR Ex-Work
• Sample: Sample Freely
• Delivery Time: 14 Days
• Special Use: Wear Resistant Steel, Wear Resistant Steel
• Surface Treatment: Coated
• Invoicing: by Theoretical Weight
• Product Name: Carbide Overlay Wear Plate
• Transport Package: Covered with a Layer of Plastic Film and Cardboard
• Specification: 2+3, 3+3, 5+3, 4+4, 6+5, 8+5, 6+6, 8+6, 8+8, 10+10
• Trademark: Great Steel or Customized
• Origin: Shandong Province, China
• Production Capacity: 500 Tons/Day

Product Description

Product Description

Composite wear-resistant plate

Composite wear-resistant plate is a plate product made by surfacing a certain thickness of wear-resistant layer with high hardness and excellent wear resistance on the surface of ordinary low carbon steel or low alloy steel with good toughness and plasticity. The anti-wear layer generally accounts for 1/3-1/2 of the total thickness.

The wear test shows that the wear resistance of the wear-resistant composite board is more than 20 times higher than that of low carbon steel, and more than 5 times higher than that of stainless steel and high manganese steel.

Material	High chromium carbide overlay wear plate
Thickness	4+4 5+3 6+4 6+5 8+4 8+6 8+8 10+4 10+6 10+8 10+10 12+4 12+6 12+8 12+10 14+6 14+8 14+10 16+6 16+8 16+10 16+12, etc. Or as customized
Hardness	Wear deposite 3mm: HRC 52-58, 4mm: HRC 56-60 Wear deposite 5mm: HRC 58-62, 6mm: HRC 58-62 Wear deposite 8mm: HRC 58-62, 10mm: HRC 60-62 Wear deposite 12mm: > 62 HRC HRC of 1st layer :52-58; HRC of 2nd layer: 58-62; HRC of Pure weld deposite: 62

Trading Information 

Trade Terms	EXW,FOB,CIF CFR
Loading Port	TIANJIN,SHANGHAI,DALIAN QINGDAO
Payment terms	1) 30% deposit by T/T, the balance against copy of B/L by T/T. 2) 30% deposit by T/T, the balance by L/C at sight. 3) 30% deposit by T/T,70% balance before shipping. 4) 100% L/C at sight.

Hardfacing Bimetal Composite Plate is composed by A36 steel plate as matrix and Chromium Carbide particles and Austenite as hard face. It is our newly developed wear resistant material which wide used in coal mine, power plant, cement industry, metallurgy, glass industry and chemical industry etc..

 

Chemical of Hardfacing of our Bimetal Composite Plate is:

C: 3.5-4.0%; Cr: 30-40%; Balance is our special made Austenite.

From the microstructure analysis, we can see the Chromium Carbide particles evenly distributed in the material of Austenite. It will greatly improve the strength, wear resistance,erosion resistance and impact resistance of the products.

 

 

 Products Datasheet

 

Item	HARDNESS*		SIZE*
	HRC	HV	STD THICKNESS, mm	STD PLATE SIZE
1	58-62	1300min	6+4;8+4;6+6;10+6; 12+8;12+12	3000*500mm
2	55-65	1900min		3000*1000mm

*1. Harness and size can be designed as per customers' request

 2.Can supply fabricated parts as per customers' request.

Detailed Photos

Our Advantages

1.       Patented material formula of granule and powder metallurgy process. Even surface without weld bead.

2.        Excellent wear resistance, Erosion resistance, Impact resistance, no material hang-on and good performance in temp. under 600ºC

3.       Dense alloy layer with no pore, no slag inclusion, low friction coefficient

4.       Low Dilution rate and hardness gradient between metal layer, high metallurgy binding strength up to 300MPa adapt to middle impact and erosion conditions.

5.       Thinner and lighter composite lay can be obtained by our technology.

Innovation and Upgrade

 

With several times of upgrade and optimization of the formula of the overlay material, now the excellent wear resistance obtained and smooth surface of the overlay alloy also obtained which will minimize the friction coefficient and solve the material hanging and accumulation. So the long service life can be assured.

Use advantage

 

1. Improve economic efficiency

Reduce downtime, increase equipment operation rate, increase equipment operation rate, reduce production shutdown and maintenance losses, increase production capacity, and increase efficiency; 2. Reduce production costsMaintenance costs, reduce wear and tear, reduce equipment production capacity and increase power consumption;

 

3. Improve the production environment

Greatly reduce the environmental pollution caused by wear, damage, and blanking, avoid dripping and dripping, which is beneficial to environmental protection and clean plant area;

4. Protect workers' healthReduce working hours in harsh environments, reduce high-altitude and narrow space operations, and reduce work intensity; 5. Significant social benefits

Greatly reduce the use of ordinary steel plate materials, and scientific and technological progress brings comprehensive social benefits.

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